Balaji Consultants

Balaji Consultants

Balaji Consultants

Senapati Bapat Road, Pune, Maharashtra

Services

Our Excellence

Balaji Consultants offers wide range of engineering services under one roof to the re-refining and allied industries with the help of existing staff and strategic alliances with other service providers. The Typical services include the following :

 

Process Engineering :

  • PFDs
  • P & IDs
  • Heat & Mass Balance (HMBT)
  • Utility Consumption Schedule
  • Process Description
  • HAZOP STUDY

 

 

  • Process GA Drawing
  • Operation & Maintenance Manual Pre-commissioning & Commissioning Procedures

 

Mechanical Engineering

 

  • Equipment Data Sheets
  • Pipe Stress Analysis
  • Mechanical Design of Pressure Vessels
  • Piping Speciality List
  • P & IDs Review
  • Mechanical GA Drawing

 

Electrical Engineering:

 

  • Single Line Diagram
  • Electrical Load List
  • Energy Requirement Calculations
  • Data Sheets for Electrical Drives
  • Lighting Junction Box Schedule

 

 

  • Lighting Layout
  • Lighting Wiring Diagram
  • Lighting Cable Schedule
  • Electrical Bulk MTO
  • Hazardous Area Classification

 

 

Instrumentation Engineering:

 

  • Instrument Index
  • Instrument Data Sheets
  • Instrument Hook-up Drawings
  • Instrument Set-point Schedule
  • Instrument Hard Wired I/O Schedule

 

 

  • DCS/IPS Termination Diagram
  • Control Valve Sizing
  • F&G Layouts
  • Instrument Bulk MTO
  • Process Control Philosophy

 

Piping Engineering

  • Equipment Layout
  • 3D Modelling
  • Piping Isometrics
  • Piping Plan and Elevation Drawings
  • Pipe Support Details
  • Piping MTO

Structural Engineering :

  • Structural Analysis
  • Weight Control Report
  • Structural Modelling
  • Structural Drawings

Process Comparison

Process Comparison:
Factors for evaluationThin film evaporation processVacuum disitillation with clay treatment processAcid clay processDirect clay treatment processDistillation followed by solvent extraction
Lube yield65 - 75%65 - 75%60 - 62%54 - 60%65 - 75%
Utilities
consumption
HighHighLowLowHigh
Energy
consumption
LowLowLowLowLow
ProcessSemi-continuous / continuousBatch / continuousBatchBatchContinuous
Hazardous
chemicals
NoneNoneAcidNoneNone
Residue10 - 12%10 - 12%NoneNone12 - 15%
Acid sludgeNoneNoneHighNoneNone
Spent clay2.5 - 6%2.5 - 6%8 - 10%2.5 - 306%None
HeatingIndirectIndirectDirectDirectIndirect


Technical Specification : Base Oil SN 150

Technical Specification : Base Oil SN 150
#PARAMETERSASTMUNITSSPECS
1ColorD - 1500-0≤ 3
2Density (25 °C)D - 1298Kg/m3873-878
3AppearanceVisual-0C & B
4Semi-continuous / continuousD - 445cSt28 - 31
5Kinematic Viscosity at 100 °CD - 445cSt4 - 6
6Viscosity IndexD - 2270-0≥ 95
7Flash PointD - 92°C≥ 200
8Pour PointD - 97°C≤ -3
9Conradson Carbon ResidueD - 189%M≤ 0.05
10Neutralization #D - 974mg KOH/g≤ 0.05
11Copper CorrosionD - 130100 °C/3Hrs1
12Sulphur ContentD - 2622%M≤ 0.9

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Technical Specification : Base Oil 400/500

Technical Specification : Base Oil 400/500
#PARAMETERSASTMUNITSSPECS
1ColorD - 1500-0≤ 3.5
2Density (25 °C)D - 1298Kg/m3879 - 885
3AppearanceVisual-0C & B
4Semi-continuous / continuousD - 445cSt70-90
5Kinematic Viscosity at 100 °CD - 445cSt8 - 11
6Viscosity IndexD - 2270-0≥ 94
7Flash PointD - 92°C≥ 210
8Pour PointD - 97°C≤ -3
9Conradson Carbon ResidueD - 189%M≤ 0.12
10Neutralization #D - 974mg KOH/g≤ 0.05
11Copper CorrosionD - 130100 °C/3Hrs1
12Sulphur ContentD - 3246%M≤ 0.9

Technical Specification : Asphalt Modifier(Residue)

Technical Specification : Asphalt Modifier(Residue)
#PARAMETERSASTMUNITSSPECS
1AppearanceVisual-0Black color Viscous liquid
2OdorSmell-0Asphaltic
3DensityD-1298Kg/m3900 - 970
4Flash Pint (COC)D-92°C≥ 260
5Total Metal ContentD-5185Wt %≤ 3.5
6Sulfur ContentD-4294Wt %≤ 2.0
7Viscosity @ 50°CASTMcp5000 - 18000

Custom Profile

Completed Projects:-
Sr. No. Company Location Remark
1 ALFA LUBE AND EQUIPMENT CLEANING EST. Kuwait Rerefining Plant on direct clay treatment
2 FALCON LUBRICANTS COMPANY LTD Jeddah, KSA Rerefining Plant on direct clay treatment ( 48 tons per day )
3 TASK PETROLEUM SERVICES Jeddah, KSA Rerefining Plant on direct clay treatment ( 16 tons per day )
4 HUMAID AL-SOBHI OIL FACTORY Al Badr, Kingdom Of Saudi Arabia Re-refining Plant On Total Vacuum Distillation ( 100 KL per day )
5 Vision Oil Recycling Riyadh ( PROVIDED Plant FOR re-refining based on Total Distillation Cum clay treatment , 48 KLPD ).
6 As AL BILAL Lubricants Factory recycling plant Riyadh ( Plant for direct clay treatment technology )
7 AUTO OIL RECYCLING UNIT Riyadh , Kingdom Of Saudi Arabia (Re-refining Plant On Total Vacuum Distillation followed by solvent extraction , clay less technology ) 100 Tons per day
8 ALCHEAMY MINERALS AND CHEMICALS COLOMBO , SRILANKA ( Re-Refining and fuel oil recovery plant for Marine wastes ) 20 tons per day
9 AS ALBILAL Lubricants Factory recycling plant Riyadh ( Consultancy for direct clay treatment technology capacity enhancement )
10 Gulf Petrochem Sharjah , UAE ( Provided Plant for recycling of used oil based on Thin Film Evaporation Technology , 2000 lts/hr )
11 Min Oils Ltd Dhaka , Bangladesh Provided plant for the retrofitting of existing plant to Total Vacuum Distillation )
12 M/s. Almutajadida for Oil industry and Refining Co Amman , Jordan ( Provided plant for recycling of used lubricating oils based on Wiped film evaporator cum clay treatment technology , 1000LPH )
13 M/s Yanbu United Company for trading and Industries Yanbu , KSA (Re-refining Plant On Total Vacuum Distillation followed by clay treatment , 400 Tons per day )
14 Gulf Petrochem Sharjah, UAE ( Provided Plant for Grease manufacturing, 300 Tons a Day )
15 M/s Yanbu United Company for trading and Industries Yanbu , KSA (Lube oil Blending Plant , 400 Tons per day )



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Clients / Customers

Ongoing Project:

1 Vision Oil Recycling Fujairah , UAE ( Plant FOR re-refining based on Total Distillation Cum clay treatment , 125 KLPD and Plant for Crude oil Distillation , 200 KLPD ).

Our Expertise

Our Expertize in vacuum distillation and solvent extraction ensures consistent product quality and plant safety.