Balaji Consultants offers wide range of engineering services under one roof to the re-refining and allied industries with the help of existing staff and strategic alliances with other service providers. The Typical services include the following :
Process Engineering :
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Mechanical Engineering
Electrical Engineering:
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Instrumentation Engineering:
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Piping Engineering
Structural Engineering :
Factors for evaluation | Thin film evaporation process | Vacuum disitillation with clay treatment process | Acid clay process | Direct clay treatment process | Distillation followed by solvent extraction |
Lube yield | 65 - 75% | 65 - 75% | 60 - 62% | 54 - 60% | 65 - 75% |
Utilities consumption | High | High | Low | Low | High |
Energy consumption | Low | Low | Low | Low | Low |
Process | Semi-continuous / continuous | Batch / continuous | Batch | Batch | Continuous |
Hazardous chemicals | None | None | Acid | None | None |
Residue | 10 - 12% | 10 - 12% | None | None | 12 - 15% |
Acid sludge | None | None | High | None | None |
Spent clay | 2.5 - 6% | 2.5 - 6% | 8 - 10% | 2.5 - 306% | None |
Heating | Indirect | Indirect | Direct | Direct | Indirect |
# | PARAMETERS | ASTM | UNITS | SPECS |
1 | Color | D - 1500 | -0 | ≤ 3 |
2 | Density (25 °C) | D - 1298 | Kg/m3 | 873-878 |
3 | Appearance | Visual | -0 | C & B |
4 | Semi-continuous / continuous | D - 445 | cSt | 28 - 31 |
5 | Kinematic Viscosity at 100 °C | D - 445 | cSt | 4 - 6 |
6 | Viscosity Index | D - 2270 | -0 | ≥ 95 |
7 | Flash Point | D - 92 | °C | ≥ 200 |
8 | Pour Point | D - 97 | °C | ≤ -3 |
9 | Conradson Carbon Residue | D - 189 | %M | ≤ 0.05 |
10 | Neutralization # | D - 974 | mg KOH/g | ≤ 0.05 |
11 | Copper Corrosion | D - 130 | 100 °C/3Hrs | 1 |
12 | Sulphur Content | D - 2622 | %M | ≤ 0.9 |
# | PARAMETERS | ASTM | UNITS | SPECS |
1 | Color | D - 1500 | -0 | ≤ 3.5 |
2 | Density (25 °C) | D - 1298 | Kg/m3 | 879 - 885 |
3 | Appearance | Visual | -0 | C & B |
4 | Semi-continuous / continuous | D - 445 | cSt | 70-90 |
5 | Kinematic Viscosity at 100 °C | D - 445 | cSt | 8 - 11 |
6 | Viscosity Index | D - 2270 | -0 | ≥ 94 |
7 | Flash Point | D - 92 | °C | ≥ 210 |
8 | Pour Point | D - 97 | °C | ≤ -3 |
9 | Conradson Carbon Residue | D - 189 | %M | ≤ 0.12 |
10 | Neutralization # | D - 974 | mg KOH/g | ≤ 0.05 |
11 | Copper Corrosion | D - 130 | 100 °C/3Hrs | 1 |
12 | Sulphur Content | D - 3246 | %M | ≤ 0.9 |
# | PARAMETERS | ASTM | UNITS | SPECS |
1 | Appearance | Visual | -0 | Black color Viscous liquid |
2 | Odor | Smell | -0 | Asphaltic |
3 | Density | D-1298 | Kg/m3 | 900 - 970 |
4 | Flash Pint (COC) | D-92 | °C | ≥ 260 |
5 | Total Metal Content | D-5185 | Wt % | ≤ 3.5 |
6 | Sulfur Content | D-4294 | Wt % | ≤ 2.0 |
7 | Viscosity @ 50°C | ASTM | cp | 5000 - 18000 |
Sr. No. | Company | Location | Remark |
1 | ALFA LUBE AND EQUIPMENT CLEANING EST. | Kuwait | Rerefining Plant on direct clay treatment |
2 | FALCON LUBRICANTS COMPANY LTD | Jeddah, KSA | Rerefining Plant on direct clay treatment ( 48 tons per day ) |
3 | TASK PETROLEUM SERVICES | Jeddah, KSA | Rerefining Plant on direct clay treatment ( 16 tons per day ) |
4 | HUMAID AL-SOBHI OIL FACTORY | Al Badr, Kingdom Of Saudi Arabia | Re-refining Plant On Total Vacuum Distillation ( 100 KL per day ) |
5 | Vision Oil Recycling | Riyadh | ( PROVIDED Plant FOR re-refining based on Total Distillation Cum clay treatment , 48 KLPD ). |
6 | As AL BILAL Lubricants Factory recycling plant | Riyadh | ( Plant for direct clay treatment technology ) |
7 | AUTO OIL RECYCLING UNIT | Riyadh , Kingdom Of Saudi Arabia | (Re-refining Plant On Total Vacuum Distillation followed by solvent extraction , clay less technology ) 100 Tons per day |
8 | ALCHEAMY MINERALS AND CHEMICALS | COLOMBO , SRILANKA | ( Re-Refining and fuel oil recovery plant for Marine wastes ) 20 tons per day |
9 | AS ALBILAL Lubricants Factory recycling plant | Riyadh | ( Consultancy for direct clay treatment technology capacity enhancement ) |
10 | Gulf Petrochem | Sharjah , UAE | ( Provided Plant for recycling of used oil based on Thin Film Evaporation Technology , 2000 lts/hr ) |
11 | Min Oils Ltd | Dhaka , Bangladesh | Provided plant for the retrofitting of existing plant to Total Vacuum Distillation ) |
12 | M/s. Almutajadida for Oil industry and Refining Co | Amman , Jordan | ( Provided plant for recycling of used lubricating oils based on Wiped film evaporator cum clay treatment technology , 1000LPH ) |
13 | M/s Yanbu United Company for trading and Industries | Yanbu , KSA | (Re-refining Plant On Total Vacuum Distillation followed by clay treatment , 400 Tons per day ) |
14 | Gulf Petrochem | Sharjah, UAE | ( Provided Plant for Grease manufacturing, 300 Tons a Day ) |
15 | M/s Yanbu United Company for trading and Industries | Yanbu , KSA | (Lube oil Blending Plant , 400 Tons per day ) |
1 | Vision Oil Recycling | Fujairah , UAE | ( Plant FOR re-refining based on Total Distillation Cum clay treatment , 125 KLPD and Plant for Crude oil Distillation , 200 KLPD ). |